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Process Engineering Services

Optimizing Process Design for Performance and Reliability

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    • Process Engineering and Design Services

    We serve EPCs, PMCs, engineering contractors, and OEM owners/operators worldwide. Our experienced team of process engineers deliver high-quality solutions for both complex and simple processes, adhering to essential industrial norms. Our process engineering services span conceptual, basic, FEED (including Class 5 to 1 AACE Cost Estimation Stages), and detailed engineering, ensuring value from process development to plant commissioning. Further, our team excels in hazard and safety studies, equipment performance analysis, and cost-effective solutions, simulating worst-case scenarios to ensure robust system safety.

    Software / Tools/ Technology

    Industries Served

    Oil & Gas

    Petrochemical & Refinery

    Energy & Utility

    Specialty Chemical

    Manufacturing

    Water & Waste Water Treatment

    Industry Codes and Standards adhered to by our Designers

    API 12J, API RP 14E, API 520- I & II, API 521, API 526, API 2000, ANSI/ISA 75.01.01, ISO 5167, GPSA, Shell DEP, NFPA, OSHA, TEMA

    Process Engineering Services We Offer

    Rishabh Engineering offers end-to-end process engineering services tailored to meet the demands of diverse industries and projects worldwide. With a focus on safety, and cost-efficiency, we deliver industrial packages spanning conceptual design, FEED, detailed engineering, and commissioning. Whether optimizing existing processes, designing pilot plants, or performing advanced simulations, our team of skilled process engineers ensure compliance with global standards while maximizing operational efficiency. Our process engineering team leverages industry-leading software and adheres to codes like API, NFPA, and ISO, while supporting EPCs, PMCs, and OEM owners/operators to achieve seamless project execution and long-term reliability.

    Listed below are the services offered under process design and engineering focus;

    Simulation Studies

    • Process Development: Enables development and simulation of new processes to ensure optimal performance and efficiency.
    • Debottlenecking: Identify and eliminate bottlenecks in existing processes to enhance productivity.
    • Optimization and Expansion: Optimize current operations and plan for scalable expansion to meet future demands.

    Pilot Plant Design, Operation, and Scale-Up

    • Design: As part of our process design services focus, we create detailed designs for pilot plants that accurately reflect production-scale processes.
    • Operation: Oversee the operation of pilot plants to ensure they function as intended.
    • Scale-Up: Transition from pilot plant to full-scale production seamlessly, maintaining process integrity.

    Process Control Narrative Development

    Develop comprehensive process control narratives that detail operational sequences, control logic, and safety interlocks to ensure efficient and safe plant operations.

    Process HAZOP

    Conduct Hazard and Operability (HAZOP) studies to identify potential risks and implement effective mitigation strategies, ensuring safe and reliable process operations.

    Conceptual, FEED, and Detail Engineering

    • Conceptual Engineering: Develop initial concepts and feasibility studies to lay the groundwork for successful projects.
    • FEED (Front-End Engineering Design): Create detailed FEED documents, including Class 5 to 1 AACE Cost Estimation Stages, to provide a solid foundation for project execution.
    • Detail Engineering: Our process engineering consultants finalize detailed designs, ensuring all aspects of the project are meticulously planned and ready for implementation.

    Material & Energy Balance Preparation & Simulation

    Prepare and simulate material and energy balances to ensure efficient resource utilization and optimal process performance.

    Process Equipment Sizing, Specification, and Selection

    • Process Equipment Sizing: Determine the appropriate size for process equipment to ensure optimal performance.
    • Process Equipment Specification: Develop detailed equipment specifications to meet project requirements.
    • Process Equipment Selection: Choose the best equipment for your process, balancing performance, cost, and reliability.

    Process Instrument and Valve Sizing, Specification, and Selection

    • Process Instrument Sizing: Accurately size process instruments and valves to ensure precise control and measurement.
    • Process Instrument Specification: Develop specifications for instruments and valves to meet process needs.
    • Process Instrument Selection: Select the most suitable instruments and valves for reliable and efficient process control.

    Pre-Commissioning Support

    Provide comprehensive pre-commissioning support, including system checks, functional tests, and troubleshooting, to ensure a successful plant start-up.

    Ready to Get Started?

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    Why Choose Us As Your Process Engineering Company?

    Efficiency & Optimization

    As a process engineering firm, we have helped optimize processes to achieve a 15-25% increase in efficiency and a ~10-15% reduction in operational costs.

    Advanced Software

    Leverage the latest software for process control and automation, improving system performance by 20%.

    Safety and Reliability

    Ensure safe and reliable process operations through rigorous risk management, reducing incidents by 30%.

    Customers Feedback

    During the past three years our company has been working with Rishabh Engineering on numerous engineering projects. The company offers high quality services. We can say that we have always been immensely satisfied by their work.
    - EPC Customer in USA, Mechanical Specialist
    We are extremely satisfied with the AutoCAD services provided by Rishabh. This is first time I have had the opportunity of working with Rishabh Engineering and very happy with the results.
    - Engineering Solution Provider in USA, Director
    The engineering model developed by Rishabh Engineering for our Phase 2 project covering the mechanical construction has received very positive feedback from the client and the construction crew with the quality of the drawing package. It was virtually perfect. I appreciate all the hard work of the team members.
    - EPC Company in USA, President
    I have found Rishabh Engineering to be professional, courteous, and well equipped to handle any engineering resource requirement. Rishabh has completed several projects in a timely and efficient manner. Our customers have been complimentary of your work product. We look forward to many more successful projects together.
    - Engineering Company in USA, Vice President

    Our Recent Projects

    FEED & Detailed Engineering Support Services For Instrument Air Package

    Detailed Engineering and Design for Chemical Plant

    Process Control Modular Skid Structure Design and Engineering

    Process Control Modular Skid Package Design and Engineering

    3D modeling using tekla for a process plant structure

    3D Tekla Model, Fabrication and Erection Drawings for a Process Plant

    Multidiscipline Engineering for Reactor Area of Acetylenics Complex Plant

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